A torque wrench is a tool used to precisely apply a specific torque to a fastener such as a nut or bolt. It is usually in the form of a socket wrench with special internal mechanisms. It was invented by Conrad Bahr in 1918 while working for the New York City Water Department. It was designed to prevent over tightening bolts on water main and steam pipe repairs underground.
A torque wrench is used where the tightness of screws and bolts is crucial. It allows the operator to measure the torque applied to the fastener so it can be matched to the specifications for a particular application. This permits proper tension and loading of all parts. A torque wrench measures torque as a proxy for bolt tension. The technique suffers from inaccuracy due to inconsistent or uncalibrated friction between the fastener and its mating hole. Measuring bolt tension (bolt stretch) is more accurate but often torque is the only practical means of measurement.
A method of presetting torque is with a calibrated clutch mechanism. The most common form uses a ball detent and spring, with the spring preloaded by an adjustable screw thread, calibrated in torque units. The ball detent transmits force until the preset torque is reached, at which point the force exerted by the spring is overcome and the ball “clicks” out of its socket. The advantage of this design is greater precision and a positive action at the set point. An important note is the wrench will NOT start slipping once the desired torque is reached, it will only send the click sound and bend slightly at the head, the user can continue to apply torque to the wrench without any additional action / warnings from the wrench. For this reason, it is important to stop applying torque as soon as the wrench gives the click sound. Typical accuracy level would be +/- 4% > 10 N·m and +/- 6% < 10 N·m.
With electronic (indicating) torque wrenches, measurement is by means of a strain gauge attached to the torsion rod. The signal generated by the transducer is converted to the required unit of torque (e.g. N·m or lbf·ft) and shown on the digital display. A number of different joints (measurement details or limit values) can be stored. This readings memory can then be easily transferred to a PC via the interface (RS232) or printed straight to a printer. A popular application of this kind of torque wrench is for in-process documentation or quality assurance purposes. Typical accuracy level would be +/- 0.5% to 4%.
We calibrate calipers from 6-48 inches in our high precision laboratory. Any gauges larger than this will be sent to a third party vendor. we calibrate all calibers from 6-18″ on our lab master by Pratt & Whitney.
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